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Thermostat Housing Removal and Installation

Removal
  1. Remove the coolant reservoir.

  1. Remove the harness holder mounting bolt, then remove the harness holder (A) from the bracket.

  1. Disconnect the lower radiator hose (A), the heater hose (B), and the water bypass hoses (C).
  1. Remove the thermostat housing assembly (D), then remove the thermostat (E).

Installation
  1. Install the new rubber seal (A) onto the thermostat, then install the thermostat (B) with pin (C) up, and install the thermostat cover (D).
  1. Install the thermostat housing Assembly (E) with new O-ring (F).
  1. Install the lower radiator hose (G), the heater hose (H), and the water bypass hoses (I).

  1. Install the harness holder (A).

  1. Install the coolant reservoir.
  1. Clean up any spilled engine coolant.