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Crankshaft Pulley Removal and Installation

Special Tools Required

Handle, 6-25-660L
 07JAB-001020B

Crankshaft pulley holder, 50 offset 65
 070AB-RJA0100

Socket wrench, 19 x 90L
 07JAA-001020A
Removal
  1. Hold the pulley with the handle (A) and the crankshaft pulley holder (B).
  1. Remove the bolt with a 19 x 90L socket (C) and a breaker bar, then remove the crankshaft pulley.

Installation
  1. Clean the crankshaft pulley (A), the crankshaft (B), the bolt (C), and the washer (D). Lubricate with new engine oil as shown.
  1. Install the crankshaft pulley.

  1. Tighten the crankshaft pulley bolt. Do not use an impact wrench.
    -1.
    Hold the pulley with the handle (A) and crankshaft pulley holder (B), then tighten the bolt to 37 N·m (3.8 kgf·m, 27 lbf·ft) with a torque wrench and a 19 x 90L socket (C). If the pulley bolt or crankshaft are new, tighten the bolt to 177 N·m (18.0 kgf·m, 130 lbf·ft), then remove the bolt and tighten it to 37 N·m (3.8 kgf·m, 27 lbf·ft).
    -2.
    Mark the embossed mark (D) on the bolt flange and the crankshaft pulley (E) as shown, then tighten the bolt an additional 90 ° (The mark on the bolt head should line up with the next embossed mark (F) on the bolt flange).