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Fuel Fill Door/Adapter Replacement

NOTE: Take care not to scratch the body.
  1. Remove the fuel cap (A) by turning it counterclockwise, and remove the screw.

  1. Pull the fuel fill door/adapter lip (A) out from the fuel fill pipe (B).

  1. While pulling the fuel fill door/adapter (A), turn the fuel fill door/adapter 90 ° clockwise with the fuel fill door partly opened.

  1. Remove the fuel fill door/adapter (A).
    -1.
    Pull the lower portion of the fuel fill door/adapter out.
    -2.
    Pull the portion (B) of the hinge out from inside the body.
    -3.
    If necessary, release the hooks (C), then remove the fuel fill door push lifter (D) from the fuel fill door/adapter.

  1. If necessary, pull out the fuel fill adapter grommet (A) and the fuel fill adapter packing (B) from the rod (C).
    NOTE: When reinstalling the packing, be sure the arrow mark (D) on the packing is the upper side of the packing.

  1. If necessary, remove the fuel fill door actuator (A).
    -1.
    -2.
    Disconnect the actuator connector (B), and loosen the screws (C), then remove the actuator.

  1. Install the fuel fill door/adapter in the reverse order of removal, and note these items:
    • Apply multipurpose grease to the sliding surfaces (A) of the fuel fill adapter grommet (B) where shown.
    • Make sure the adapter lip (C) is fully seated on the fuel fill pipe (D).