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A/T 2nd, 3rd, 4th, and 5th Clutch Reassembly

Special Tools Required

Clutch spring compressor set
 07LAE-PX40000

Clutch spring compressor attachment
 07LAE-PX40100

Clutch spring compressor attachment
 07HAE-PL50100

Clutch spring compressor bolt assembly
  07GAE-PG40200

Snap ring pliers
 07LGC-0010100
NOTE: Coat all parts with ATF during reassembly.
  1. Soak the clutch discs thoroughly in ATF for a minimum of 30 minutes.
  1. Install the new O-ring (A) on the clutch piston (B) of the 2nd, and 4th clutches, and install the O-ring (C) on each clutch drum (D).

  1. Install the new O-rings (A) on the piston (B) of the 3rd and 5th clutches.

  1. Install the clutch piston (A) in the clutch drum (B) while applying pressure and rotating to ensure proper seating. Do not pinch the O-ring.

  1. Install the return spring (A) and the spring retainer (B), and position the snap ring (C) on the spring retainer.

  1. Install the clutch spring compressor attachments and the clutch spring compressor bolt assembly.

  1. Be sure the clutch spring compressor attachment (A) is adjusted to have full contact with the spring retainer (B).

  1. If either end of the clutch spring compressor attachment is set over an area of the spring retainer that is unsupported by the return spring, reset the clutch spring compressor attachment over the proper position.

  1. Compress the return spring until the snap ring can be installed.

  1. Install the snap ring with the snap ring pliers.
  1. Remove the clutch spring compressor attachments and the clutch spring compressor bolt assembly.

  1. Install the wave spring (A) in the 2nd clutch drum (B). Starting with the clutch flat-plate, alternately install the flat-plates (C) (3) and the discs (D) (3). Install the clutch end-plate (E) with the flat side down on the top disc.

  1. Install the wave spring (A) in the 4th clutch drum (B). Starting with the clutch flat-plate, alternately install the flat-plates (C) (4) and the discs (D) (4). Install the clutch end-plate (E) with the flat side down on the top disc.

  1. Install the wave spring (A) in the 3rd clutch drum (B). Starting with the clutch wave-plate, alternately install the wave-plates (C) (3) and the discs (D) (3). Install the clutch end-plate (E) with the flat side down on the top disc.

  1. Install the wave spring (A) in the 5th clutch drum (B). Starting with the clutch wave-plate, alternately install the wave-plates (C) (3) and the discs (D) (3). Install the clutch end-plate (E) with the flat side down on the top disc.

  1. Install the snap ring with a screwdriver to secure the clutch end-plate.
  1. Check that the clutch piston moves by applying air pressure into the fluid passage.