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Clutch

Item
Measurement
Qualification
Standard or New
Service Limit
Clutch
Clutch between clutch end-plate and top disc
1st
———
1.62−1.82 mm (0.064−0.072 in.)
2nd
———
0.5−0.7 mm (0.020−0.028 in.)
3rd
———
0.73−0.93 mm (0.029−0.037 in.)
4th
———
0.7−0.9 mm (0.028−0.035 in.)
5th
———
0.73−0.93 mm (0.029−0.037 in.)
Clutch return spring free length
1st
35.2 mm (1.39 in.)
34.5 mm (1.36 in.)
2nd
39.5 mm (1.56 in.)
37.4 mm (1.47 in.)
3rd
45.15 mm (1.778 in.)
43.0 mm (1.69 in.)
4th
39.5 mm (1.56 in.)
37.4 mm (1.47 in.)
5th
45.15 mm (1.778 in.)
43.0 mm (1.69 in.)
Clutch disc thickness
1st
1.94 mm (0.076 in.)
———
2nd
1.96 mm (0.077 in.)
———
3rd
1.94 mm (0.076 in.)
———
4th
1.96 mm (0.077 in.)
———
5th
1.94 mm (0.076 in.)
———
Clutch plate thickness
1st
1.6 mm (0.063 in.)
When discolored
2nd
2.3 mm (0.091 in.)
When discolored
3rd
2.0 mm (0.079 in.)
When discolored
4th
1.6 mm (0.063 in.)
When discolored
5th
2.0 mm (0.079 in.)
When discolored
Clutch waved-plate height 1st, 3rd, and 5th clutches
0.07−0.20 mm (0.003−0.008 in.)
0.05 mm (0.002 in.)
1st, 3rd, and 5th clutch end-plate thickness
Mark 1
2.1 mm (0.083 in.)
When discolored
Mark 2
2.2 mm (0.087 in.)
When discolored
Mark 3
2.3 mm (0.091 in.)
When discolored
Mark 4
2.4 mm (0.094 in.)
When discolored
Mark 5
2.5 mm (0.098 in.)
When discolored
Mark 6
2.6 mm (0.102 in.)
When discolored
Mark 7
2.7 mm (0.106 in.)
When discolored
Mark 8
2.8 mm (0.110 in.)
When discolored
Mark 9
2.9 mm (0.114 in.)
When discolored
2nd and 4th clutch end-plate thickness
Mark AC or AM
2.1 mm (0.083 in.)
When discolored
Mark AD or AN
2.2 mm (0.087 in.)
When discolored
Mark AE or AP
2.3 mm (0.091 in.)
When discolored
Mark AF or AQ
2.4 mm (0.094 in.)
When discolored
Mark AG or AR
2.5 mm (0.098 in.)
When discolored
Mark AH or AS
2.6 mm (0.102 in.)
When discolored
Mark AJ or AT
2.7 mm (0.106 in.)
When discolored
Mark AK or AU
2.8 mm (0.110 in.)
When discolored
Mark AL or AV
2.9 mm (0.114 in.)
When discolored