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TCM Replacement

NOTE:
  • Take care not to scratch the body.
  • Use fender covers to avoid damaging painted surfaces.
  1. Remove the clip (A) then remove the clutch pipe comp (B) and the clutch fluid tube assembly (C) from the clutch actuator (D). Plug the end of the clutch line with a shop towel to prevent brake fluid from coming out.

  1. Remove the clutch actuator cover cap (A) and bolt (B). Remove the harness clips (C).
  1. Remove the clutch actuator (D) from the clutch actuator bracket (E).

  1. Remove the bolts (A) then remove the clutch actuator cover (B) from the clutch actuator case (C). Remove the clutch actuator case with the clutch actuator collar (D) and the O-ring (E) from the clutch actuator (F).
    NOTE: Do not damage the wire harness.

  1. Pull the fixtures (A) then disconnect the clutch actuator connectors (B). Remove the clutch actuator grommet (C) from the clutch actuator (D). Replace to the new clutch actuator.

  1. Connect the clutch actuator connectors (A) on the new clutch actuator (B), then fix the connectors by pushing the fixtures (C). Install the clutch actuator grommet (D) on the clutch actuator.

  1. Install the clutch actuator (A) on the clutch actuator case (B) with the clutch actuator collar (C) and the O-ring (D).
    NOTE:
    • Do not damage the wire harness.
    • Match the mark of harness grommet with the mark of case at the angle shown.
    • Install the O-ring in the ditch of the collar certainly.
  1. Install the clutch actuator cover (E) on the clutch actuator case.

  1. Install the clutch actuator (A) from the clutch actuator bracket (B).
  1. Install the bolt (C) and new clutch actuator cover cap (D). Install the harness clips (E).

  1. Install the clutch fluid tube assembly (A) to the clutch actuator (B). Install the clutch pipe comp (C) with the new O-ring (D) then install the clip (E) to the clutch actuator.
    NOTE:
    • Match the mark of tube (F) with the mark of grommet (G).
    • Install the tube till the mark is matched to the protrusion of tube.
    • No clip protrude after install.
    • Confirm the connector being set certainly.
    • Application of oil is not allowed.
    • Apply industrial alcohol to the clutch tube assembly is allowed of installation.
  1. Test-drive the vehicle.