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M/T Mainshaft Reassembly


Exploded View
Special Tools Required

Inner driver handle, 40 mm
 07746-0030100

Inner bearing driver attachment, 30 mm
  07746-0030300
NOTE: Refer to the Exploded View, as needed during this procedure.
  1. Clean all the parts in solvent, dry them, and apply lubricant all contact surfaces except the 3rd/4th and 5th synchro hubs.
  1. Install the needle bearing (A) and 3rd gear (B) onto the mainshaft (C).
  1. Install the synchro ring (D) with the synchro spring (E) onto the 3rd gear.

  1. Install the 3rd/4th synchro hub (A) by aligning the synchro ring fingers (B) with the grooves (C) in the 3rd/4th synchro hub.
    NOTE: Make sure the installing direction of the 3rd/4th synchro hub.

  1. Press in the 3rd/4th synchro hub (A) using the 40 mm inner driver handle (B) and 30 mm inner bearing driver attachment (C).

  1. Install the 3rd/4th synchro sleeve (A) by aligning the stops (B) of the 3rd/4th synchro sleeve and 3rd/4th synchro hub. After installing, check the operation of the 3rd/4th synchro hub set.

  1. Install the synchro ring (A) with the synchro spring (B) by aligning the synchro ring fingers (C) with the grooves (D) in the 3rd/4th synchro hub.
  1. Install 4th gear (E) onto the synchro ring.

  1. Install the 4th/5th gear distance collar (A) with the needle bearings (B) and 5th gear (C).
  1. Install the synchro ring (D) with the synchro spring (E) onto the 5th gear.

  1. Install the 5th synchro hub (A) by aligning the synchro ring fingers (B) with the grooves (C) in the 5th synchro hub.

  1. Press in the 5th synchro hub (A) using the 40 mm inner driver handle (B) and 30 mm inner bearing driver attachment (C).

  1. Install the 5th synchro sleeve (A) by aligning the slots of the 5th synchro sleeve and the 5th synchro hub (B). After installing, check the operation of the 5th synchro hub set.

  1. Install the synchro ring (A) with the synchro spring (B) by aligning the synchro ring fingers (C) with the grooves (D) in the 5th synchro hub.
  1. Install the distance collar (E) and tapered cone ring (F).

  1. Press in the new angular ball bearing (A) using the 40 mm inner driver handle (B) 30 mm inner bearing driver attachment (C) and press (D).