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Clutch Pedal, Clutch Pedal Position Switch A, and Clutch Pedal Position Switch B Adjustment

NOTE:
  • With cruise control: For cruise control, check clutch pedal position switch B.
  • With shift indicator lamp: For shift indicator, check clutch pedal position switch A.
  • Without cruise control: The adjusting bolt is substituted as clutch pedal position switch B. The clutch pedal height adjustment is same procedure as with clutch pedal position switch B.
  • Remove the driver's floor mat before adjusting the clutch pedal.
  • If there is no clearance between the master cylinder piston and push rod, the release bearing will be held against the diaphragm spring, which can result in clutch slippage or other clutch problems.
  1. Disconnect the clutch pedal position switch A and the clutch pedal position switch B connectors.
  1. Loosen the clutch pedal position switch B locknut (A), and back off the clutch pedal position switch B until it no longer touches the clutch pedal (C).
  1. Loosen the clutch pushrod locknut (D), and turn the pushrod (E) in or out to get the specified height (F), and the stroke (G) at the clutch pedal.
    F
    Clutch Pedal Height:
    LHD model:
    150 mm (5.91 in.)
    RHD model:
    145 mm (5.71 in.)

    G
    Clutch Pedal Stroke:
    120−130 mm (4.72−5.12 in.)


  1. Tighten the clutch pushrod locknut (A).
  1. With the clutch pedal released, turn in clutch pedal position switch B until it contacts the clutch pedal.
  1. Turn in clutch pedal position switch B an additional 3/4 to 1 turn.
  1. While holding clutch pedal position switch B, tighten the locknut (C).

  1. Loosen the clutch pedal position switch A locknut (B).
  1. Adjust the position of clutch pedal position switch A. Press the clutch pedal fully to the floor, then release the clutch pedal (C) and hold it at the height, so that the switch should be ON/OFF at clutch pedal position switch A ON/OFF height.
    C
    Clutch Pedal Position Switch A ON/OFF Height:
    LHD model:
    36.8−42.0 mm (1.45−1.65 in.)
    RHD model:
    36.2−41.9 mm (1.43−1.65 in.)

  1. While holding clutch pedal position switch A, tighten the locknut.
  1. Check the clutch operation.
  1. Connect the clutch pedal position switch A and the clutch pedal position switch B connectors, then check the cruise control and the shift indicator lamp operation.