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Steering

Item
Measurement
Qualification
Standard or New
Steering wheel
Rotational play measured at outside edge with engine running
0−10 mm (0−0.39 in.)
Initial load measured at outside edge with engine running
29 N (3.0 kgf, 6.6 lbf)
Gearbox
Angle of rack guide screw loosened from locked position
10±3 °


Suspension

Item
Measurement
Qualification
Standard or New
Service Limit
Wheel alignment (except KY 1.5LXE, 1.5EXE models)
Camber
Front
0 ° 00 ′±1 °
Rear
−1 ° 00 ′±1 °
Caster
Front
3 ° 20 ′±1 °
Total toe-in
Front
0±3 mm (0±0.12 in.)
Rear
2.5±2.5 mm (0.10±0.10 in.)
Front wheel turning angle
(except 16 inch wheel model and KE 1.2SE model and KG 1.4ES, 1.4ESH models)
Inward
42 ° 51 ′±2 °
Outward (reference)
34 ° 42 ′±1 °
Front wheel turning angle
(16 inch wheel model and KE 1.2SE model and KG 1.4ES, 1.4ESH models)
Inward
40 ° 18 ′±2 °
Outward (reference)
33 ° 19 ′±1 °
Wheel alignment (KY 1.5LXE, 1.5EXE models)
Camber
Front
0 ° 07 ′±1 °
Rear
−1 ° 00 ′±1 °
Caster
Front
3 ° 13 ′±1 °
Total toe-in
Front
0±3 mm (0±0.12 in.)
Rear
2.5±2.5 mm (0.10±0.10 in.)
Front wheel turning angle
Inward
40 ° 38 ′±2 °
Outward (reference)
33 ° 30 ′±1 °
Wheel
Steel wheel runout
Axial
0−1.0 mm (0−0.04 in.)
2.0 mm (0.08 in.)
Radial
0−1.0 mm (0−0.04 in.)
1.5 mm (0.06 in.)
Aluminium wheel runout
Axial
0−0.7 mm (0−0.03 in.)
2.0 mm (0.08 in.)
Radial
0−0.7 mm (0−0.03 in.)
1.5 mm (0.06 in.)
Wheel bearing
End play
Front
0−0.05 mm (0−0.002 in.)
Rear
0−0.05 mm (0−0.002 in.)


Brakes

Item
Measurement
Qualification
Standard or New
Service Limit
Parking brake
Distance traveled when lever pulled with 196 N (20 kgf, 44 lbf) of force
Disc
6 to 8 clicks
Drum
5 to 7 clicks
Brake pedal
Pedal height (carpet moved aside)
M/T
139 mm (5.5 in.)
A/T
138 mm (5.4 in.)
Free play
1−5 mm (0.04−0.20 in.)
Brake disc
Thickness
Front
20.9−21.1 mm (0.82−0.83 in.)
19.0 mm (0.75 in.)
Rear
8.9−9.1 mm (0.35−0.36 in.)
8.0 mm (0.31 in.)
Runout
———
0.04 mm (0.0016 in.)
Parallelism
———
0.015 mm (0.0006 in.)
Brake pad
Thickness
Front
KE, KG: 9.3−10.2 mm (0.36−0.41 in.)
1.6 mm (0.06 in.)
Except KE, KG: 9.5−10.2 mm (0.37−0.41 in.)
1.6 mm (0.06 in.)
Rear
6.8−7.5 mm (0.27−0.30 in.)
1.6 mm (0.06 in.)
Rear brake (drum brake)
Brake drum I.D.
199.9−200 mm (7.870−7.874 in.)
201 mm (7.91 in.)
Brake shoe lining thickness
4.0 mm (0.16 in.)
1.0 mm (0.04 in.)
Brake booster
Master cylinder oil pressure
Vacuum booster vacuum kPa (mmHg, in.Hg)
Brake pedal pressure N (kgf, lbf)
Master cylinder oil pressure kPa (kgf/cm 2 , psi)
0 (0, 0)
98 (10, 22)
0 (0, 0)
196 (20, 11)
Except LHD model of M/T
577 (5.9, 84)
LHD model of M/T
501 (5.1, 73)
66.7 (500, 19.7)
98 (10, 22)
KE/KG model of 1.3 L i-SHIFT
5,393 (55, 782)
KG model of 1.2/1.3 L 5MT
5,153 (52.5, 747)
Except LHD model of M/T
4,523 (46.1, 656)
LHD model of M/T
4,235 (43.2, 614)
196 (20, 11)
KE/KG model of 1.3 L i-SHIFT
8,125 (82.9, 1,178)
KG model of 1.2/1.3 L 5MT
8,060 (82.2, 1,169)
Except LHD model of M/T
9,538 (97.3, 1,383)
LHD model of M/T
9,468 (96.5, 1,373)


Air Conditioning

Item
Measurement
Qualification
Standard or New
Refrigerant
Type
HFC-134a (R-134a)
Capacity of system
370−420 g (13.1−14.8 oz)
Refrigerant oil
Type
SP-10 (P/N 38897-P13-003, 38898-P13-003, or 38899-P13-A01)
Capacity of components
Condenser
25 mL (5/6 fl·oz, 0.9 Imp·oz)
Evaporator
35 mL (1 1/6 fl·oz, 1.2 Imp·oz)
Each line and hose
10 mL (1/3 fl·oz, 0.4 Imp·oz)
Receiver/Dryer
10 mL (1/3 fl·oz, 0.4 Imp·oz)
Compressor
80−90 mL (2 2/3−3 fl·oz, 2.8−3.2 Imp·oz)
Compressor
Field coil resistance
At 20 °C (68 °F)
3.15−3.45 Ω
Pulley-to-armature plate clearance
0.35−0.65 mm (0.014−0.026 in.)