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Brake Master Cylinder Disassembly

VSA Model
NOTE: The illustrations show LHD model.
  1. Remove the rod seal from the master cylinder.
  1. Disconnect the reservoir tank hose (A).

  1. Remove the circlip (A) while pushing in the secondary piston (B).

  1. Remove the subreservoir (A) and the grommets (B) from the master cylinder.
  1. Remove the stop pin (C) while pushing in the secondary piston (D).
    NOTE: When subreservoir and master cylinder body are separated, replace the grommets with new ones.

  1. Remove the secondary piston (A), primary piston (B) and piston guide (C).

  1. Remove the reservoir seal (A) from the reservoir cap (B).
  1. Remove the strainer (C) from the reservoir tank (D).

KE, KG ABS Models
NOTE: The illustrations show LHD model.
  1. Remove the rod seal from the master cylinder.
  1. Disconnect the reservoir tank hose (A).

  1. Remove the circlip (A) while pushing in the secondary piston (B).

  1. Remove the subreservoir (A) and the grommets (B) from the master cylinder.
    NOTE: When subreservoir and master cylinder body are separated, replace the grommets with new ones.
  1. Remove the stop pin (C) while pushing in the secondary piston (D).

  1. Remove the secondary piston (A), the primary piston (B), the plate (C), the cylinder cup (D) and the piston guide (E).

  1. Remove the reservoir seal (A) from the reservoir cap (B).
  1. Remove the strainer (C) from the reservoir tank (D).